CuAlNi-Pulver

CuAlNi powder, a unique alloy comprising copper (Cu), aluminum (Al), and nickel (Ni), is widely recognized for its impressive mechanical properties, shape memory effect, and corrosion resistance. This versatile material has found applications in industries ranging from aerospace to biomedical. In this detailed guide, we will explore the composition, characteristics, uses, advantages, and limitations of CuAlNi powder. We’ll also present specific metal powder models, delve into detailed specifications, and offer a comprehensive FAQ section to answer common questions.

Overview of CuAlNi Powder

CuAlNi powder is a copper-based alloy powder that leverages the unique synergy of its components to deliver a material with exceptional properties. Known for its high-performance attributes, this powder is particularly valued for its shape-memory effect, which allows it to return to its original shape after deformation when exposed to specific temperatures.

Key Features of CuAlNi Powder

• Zusammensetzung: Predominantly copper with carefully controlled proportions of aluminum and nickel.
• Anwendungen: Used in actuators, sensors, biomedical devices, aerospace components, and more.
• Eigenschaften: Excellent thermal and electrical conductivity, corrosion resistance, and wear resistance.
• Form: Typically available as fine powders with uniform particle sizes for precise applications.

Types and Specific Models of CuAlNi-Pulver

Here’s a closer look at specific CuAlNi powder models, their composition, and applications:

Name des Modells	Zusammensetzung	Partikelgröße	Anwendungen
CuAlNi-10-20	Cu (80%), Al (10%), Ni (10%)	10–20 microns	Shape-memory actuators and switches
CuAlNi-15-10	Cu (75%), Al (15%), Ni (10%)	15–25 microns	Aerospace components, turbine blades
CuAlNi-20-15	Cu (70%), Al (20%), Ni (10%)	20–30 microns	Precision biomedical implants
CuAlNi-12-12	Cu (76%), Al (12%), Ni (12%)	5–15 microns	Microelectronic sensors
CuAlNi-Fine30	Cu (78%), Al (12%), Ni (10%)	<10 microns	High-precision welding and soldering
CuAlNi-Coarse50	Cu (75%), Al (15%), Ni (10%)	30–50 microns	Structural components, industrial bearings
CuAlNi-Super20	Cu (72%), Al (18%), Ni (10%)	10–20 microns	Smart materials in robotics
CuAlNi-Nano	Cu (80%), Al (10%), Ni (10%)	<1 Mikron	Advanced nanotechnology applications
CuAlNi-BioMed	Cu (75%), Al (15%), Ni (10%)	10–15 microns	Biocompatible implants
CuAlNi-HighTemp	Cu (78%), Al (12%), Ni (10%)	20–40 microns	High-temperature furnace components

Composition of CuAlNi Powder

The composition of CuAlNi powder significantly influences its physical and mechanical properties. Let’s break it down:

Element	Prozentsatz (%)	Funktion
Kupfer (Cu)	70–80	Provides base structure and conductivity
Aluminium (Al)	10-20	Enhances strength and corrosion resistance
Nickel (Ni)	10–15	Introduces shape-memory properties

Variations

The specific ratios of aluminum and nickel are adjusted based on the desired characteristics, such as higher shape-memory functionality or improved resistance to extreme conditions.

Properties and Characteristics of CuAlNi Powder

CuAlNi powder is known for its diverse range of properties, making it suitable for demanding applications.

Eigentum	Beschreibung
Shape-memory effect	Returns to original shape after deformation when heated
Korrosionsbeständigkeit	Performs well in harsh environments, including marine settings
Wärmeleitfähigkeit	Excellent heat transfer properties
Elektrische Leitfähigkeit	Efficient electrical performance
Mechanical strength	High tensile strength and durability
Verschleißfestigkeit	Superior resistance to abrasion and wear
Bearbeitbarkeit	Easily processed and molded into complex shapes

Anwendungen von CuAlNi-Pulver

CuAlNi powder is a versatile material with applications across multiple industries.

Industrie	Anmeldung	Vorteile
Luft- und Raumfahrt	Actuators, turbine blades	Leichtes Gewicht, hohe Festigkeit
Biomedizinische	Implantate, chirurgische Instrumente	Biocompatibility, shape-memory properties
Elektronik	Sensors, connectors	High conductivity, precise performance
Automobilindustrie	Engine components, gears	Wear resistance, durability
Robotics	Smart materials for movement systems	Shape-memory effect, reliability
Marine	Korrosionsbeständige Komponenten	Long lifespan in saline environments

Spezifikationen, Größen und Normen

The table below summarizes the key specifications for CuAlNi powders:

Spezifikation	Einzelheiten
Partikelgrößenbereich	Nano (<1 micron) to coarse (30–50 microns)
Reinheit	99.9%
Verpackung	Sealed bags, vacuum containers
Normen	ISO 9001, ASTM B88

Lieferanten und Preisangaben

Here are some popular suppliers and indicative pricing:

Anbieter	Region	Preisspanne (USD/kg)	Besondere Merkmale
PowderTech Metals	Nord-Amerika	$80–120	Customizable particle sizes
AlNi Solutions	Europa	$90–140	Biocompatible grades available
Global Alloy Powders	Asien	$70–100	High volume discounts

Vergleich von Vorteilen und Beschränkungen

Aspekt	Vorteile	Beschränkungen
Kosten	Affordable compared to alternative alloys	Slightly higher than pure metal powders
Vielseitigkeit	Breites Spektrum von Anwendungen	Limited supply of niche grades
Shape-memory effect	Unique property not found in many materials	Requires precise temperature control

FAQ

Frage	Antwort
What is CuAlNi powder used for?	Applications include actuators, sensors, implants, and turbines.
How does the shape-memory effect work?	The material returns to its original shape upon heating.
Is CuAlNi powder expensive?	Prices range from $70–$140 per kg depending on grade and purity.
Can CuAlNi be used in marine environments?	Yes, its corrosion resistance makes it suitable for such settings.
What are its main properties?	Corrosion resistance, strength, and shape-memory characteristics.

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