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Overview of Vanadium Spheres

Vanadium spheres are solid metal balls made from pure vanadium or vanadium alloys. With its high strength, low density and resistance to corrosion, vanadium is an excellent material for machined spheres used in various engineering applications.

Key details about vanadium spheres:

  • Made from vanadium metal or alloys like vanadium-titanium and vanadium-chromium
  • نسبة عالية من القوة إلى الوزن
  • Stronger than steel but lighter than aluminum
  • Resistant to corrosion, acids and alkalis
  • Non-magnetic with good thermal conductivity
  • Available in wide range of sizes from millimeters to meters diameter
  • Produced by machining, casting or powder metallurgy
  • Applications as ball bearings, weights, counterweights, inertia in gyros, etc.
  • Used in aerospace, automotive, industrial and scientific equipment

This guide provides a detailed overview of the composition, properties, manufacturing, applications and specifications of vanadium spheres.

Vanadium Sphere Composition

Vanadium spheres are composed of pure vanadium metal or vanadium-based alloys as shown in the table below:

الموادVanadium Contentعناصر أخرى
Pure Vanadium99.7-99.9%
Vanadium-Titanium85-99%1-15% Titanium
Vanadium-Chromium90-97%3-10% Chromium
Vanadium-Aluminum85-98%2-15% Aluminum

Pure vanadium is soft so small amounts of other metals like titanium, chromium and aluminum are added to strengthen it. The vanadium content is maintained high to retain the beneficial properties of vanadium like low density, high temperature resistance and corrosion resistance.

Vanadium Sphere Properties

Vanadium spheres have the following unique combination of physical, mechanical, thermal and chemical properties:

الممتلكاتالقيمة
الكثافة6.11 g/cm3
نقطة الانصهار1910 °C
قوة الشد200-1200 MPa
Young’s Modulus128 GPa
Poisson’s Ratio0.37
التوصيل الحراري30 W/m-K
Thermal Expansion8.4 x 10-6/K
المقاومة182 micro-ohm-cm
مقاومة التآكلممتاز

With high strength and low density, vanadium spheres offer superior strength-to-weight ratios compared to common alloys like steel. The excellent corrosion resistance allows their use even in acidic or alkaline environments. The non-magnetic nature and high temperature resistance make vanadium suitable for special applications.

Vanadium Sphere Applications

The unique properties of vanadium spheres make them suitable for the following applications:

طلبUseBenefits
Ball bearingsBearings for aircraft, turbines, etc.High strength, corrosion resistance
الأثقال الموازنةCounterweights in oilrigs, shipsHigh density, non-magnetic
AmmunitionPenetrators, anti-tank roundsDensity, hardness
السلع الرياضيةGolf club heads, bicycle partsStrength, lightness
الفضاءEngine components, airframesStrength at high temperatures
السياراتValve lifters, connecting rodsHardness, fatigue resistance
نوويControl rod sleeves, pressure vesselsمقاومة التآكل
MedicalJoint replacementsBiocompatibility, hardness

Vanadium alloys allow spheres with the optimum combination of strength, weight, corrosion resistance and high temperature stability required in critical applications.

Vanadium Spheres
مساحيق معدنية مسبقة الصنع

Vanadium Sphere Specifications

Vanadium spheres are produced in a wide range of sizes and grades for different applications with specifications as below:

Diameter

  • Range from 1 mm to 2 meters
  • Standard sizes from 6 mm to 300 mm
  • Custom diameters possible

درجات

  • Pure vanadium >99.7% purity
  • Alloys with titanium, chromium etc.

تشطيب السطح

  • Precision ground to tight tolerances
  • Surface roughness down to Ra 0.2 μm
  • Mirror polish finish possible

الكروية

  • Tolerances down to 0.001 mm
  • Roundness down to 0.005 mm

Vanadium Sphere Standards

قياسيالوصف
ASTM B783Standard specification for vanadium rod
AMS 7787Composition of V-Ti alloys
AMS 7796Composition of V-Cr alloys
AMS 7808Composition of V-Al alloys
ISO 3290Dimensions, tolerances, surface finish

Reputable manufacturers certify vanadium spheres to the applicable ASTM, AMS or ISO standards for chemistry, quality and technical specifications.

Vanadium Sphere Manufacturing

Vanadium spheres can be produced by the following methods:

Casting

  • Molten vanadium alloy cast into mold
  • Allows large diameter spheres
  • Surface requires grinding/machining

التصنيع الآلي

  • Bars/rods of vanadium machined on CNC lathe
  • Highly accurate diameters and finish
  • Limited to smaller diameters

تعدين المساحيق

  • Vanadium powder compacted and sintered
  • Near net shape spheres
  • Porosity and inclusions possible

Proper heat treatment and quality control procedures are implemented to ensure the spheres have the required metallurgical microstructure and mechanical properties.

Vanadium Sphere Suppliers

شركةالموقعمنتجات
Wah Changالولايات المتحدة الأمريكية1-12″ diameter spheres
Edgetech Industriesالمملكة المتحدة3-20 mm spheres
VTK Metal SphereRussia10 mm – 2 m spheres
NINGBO Tangsphareالصين2-150 mm diameter

There are a handful of specialist manufacturers across the globe that fabricate vanadium spheres to customer requirements and specifications.

Vanadium Sphere Pricing

  • Cost range $5 to $500 per kg
  • Depends on grade, size, quantity, tolerance demands
  • Smaller spheres more expensive per kg
  • Custom alloys cost more than pure vanadium
  • Tight sphericity/finish tolerances increase cost
  • Large volume OEM prices can be negotiated

Handling and Storage of Vanadium Spheres

  • Use proper PPE – safety glasses, gloves when handling
  • Avoid dropping which can damage surface
  • Store in clean, dry environment
  • Keep sealed from moisture and acids/alkalis
  • Prevent accumulation of dust or debris on surface
  • Ensure proper packaging to avoid contact damage in transit

Safety Precautions for Vanadium Spheres

Hazardالاحتياطات
Heavy weightUse lifting equipment to handle large spheres
Sharp edgesWear cut-resistant gloves; handle with care
Eye injuryWear safety goggles when machining/grinding
Slip hazardClean any spilled spheres immediately
ReactivityAvoid contact with strong acids/alkalis
  • Read safety data sheet for comprehensive hazard details
  • Get medical help if exposure causes irritation

Inspection and Testing of Vanadium Spheres

طريقة الاختبارالمعلمة المقاسة
Dimensional inspectionDiameter, sphericity, surface finish
Hardness testLeeb or Rockwell hardness
Chemical analysisVerify grade by ICP-OES/MS
Microstructure testGrain size, soundness
Tensile testStrength, ductility
Hydrostatic testLeak detection in pressure spheres
Non-destructive testUltrasonic, magnetic particle, eddy current

Multiple quality assurance checks are performed on the spheres during and after manufacturing to ensure compliance with specifications.

Advantages and Limitations of Vanadium Spheres

مزايامحددات
نسبة عالية من القوة إلى الوزنRelatively expensive material
مقاومة ممتازة للتآكلLimited availability of large diameters
Performs well at high temperaturesProne to embrittlement if contaminated
Non-magnetic with constant densityDifficult to machine; requires diamond tools
Biocompatible, non-toxicSusceptible to galling and seizing
Smooth surface finish possibleSurface oxides slowly in air above 500°C

Vanadium spheres offer many benefits but may not be suitable for all applications due to the limitations. Proper material selection is important depending on service conditions.

vanadium sphere
Detailed explanation of using Vanadium Spheres 3

Comparison of Vanadium Spheres with Alternate Materials

الموادالكثافةالقوةمقاومة التآكلHigh Temperature Stability
الفاناديوممتوسطعاليةممتازممتاز
Steelعاليةمتوسطمعتدلفقير
التيتانيوممنخفضةمتوسطجيدمعتدل
التنغستنعالية جداًعاليةفقيرممتاز
Chrome Steelعاليةعالية جداًجيدمعتدل
السيراميكمتوسطمنخفضةممتازممتاز

Among metals, vanadium offers the best combination of strength, density, corrosion resistance and high temperature stability. Ceramics have excellent corrosion resistance but low toughness. The optimum material can be selected based on critical performance requirements.

Frequently Asked Questions about Vanadium Spheres

Q: What is the main advantage of using vanadium spheres?

A: Vanadium spheres offer an excellent strength-to-weight ratio compared to steel and can perform well in corrosive, high temperature environments where other materials would fail prematurely.

Q: What industries use vanadium spheres the most?

A: The aerospace, automotive, sporting goods, nuclear and defense industries are major consumers of vanadium spheres due to their critical performance needs.

Q: Are vanadium spheres non-magnetic?

A: Yes, vanadium metal and its alloys have very low magnetic permeability so vanadium spheres are essentially non-magnetic.

Q: What determines the price of vanadium spheres?

A: The grade of vanadium, diameter, sphericity tolerances, quantity and processing method determine the pricing of vanadium spheres. Tighter tolerances and exotic alloys cost more.

Q: What is the largest size of vanadium spheres available?

A: Vanadium spheres have been produced up to 2 meters diameter but typical maximum sizes are around 0.3 meters diameter. Larger sizes over 0.5 meters require custom fabrication.

Q: How are vanadium spheres used in the aerospace industry?

A: Vanadium spheres serve as high performance bearings in turbine engines and airframes. They also act as counterweights due to their constant density.

Q: Are vanadium spheres toxic?

A: In solid form, vanadium metal alloys have low toxicity and are often used in biomedical implants. However, ingestion or inhalation of vanadium compounds can be hazardous.

Q: Can vanadium spheres be plated with other metals?

A: Yes, vanadium spheres can be electroplated or have spray coatings applied with metals like chromium, nickel, titanium etc. for functional or decorative purposes.

Q: How are vanadium spheres inspected for quality control?

A: Dimensional tolerances, chemical composition, hardness, microstructure, surface finish and other properties are tested using gauges, spectrometry, metallography and other methods.

Q: What precautions are necessary when handling vanadium spheres?

A: Proper PPE like gloves, goggles and safety shoes should be worn when handling spheres. Care must be taken to avoid dropping them while lifting and transporting.

Q: Can vanadium spheres be reused or recycled after use?

A: Vanadium alloys have good recyclability. Used spheres can be remelted and reused if not contaminated or degraded in service.

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