{"id":7510,"date":"2024-06-21T15:50:08","date_gmt":"2024-06-21T07:50:08","guid":{"rendered":"https:\/\/am-material.com\/?page_id=7510"},"modified":"2024-06-21T16:06:50","modified_gmt":"2024-06-21T08:06:50","slug":"duplex-stainless-steel-powder-2205-2507-2707","status":"publish","type":"page","link":"https:\/\/am-material.com\/tr\/duplex-stainless-steel-powder-2205-2507-2707\/","title":{"rendered":"Dubleks paslanmaz \u00e7elik tozu 2205 2507 2707"},"content":{"rendered":"
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Dubleks paslanmaz \u00e7elik toz 2205, 2507 & amp; 2707<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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3D bask\u0131 ile temsil edilen katmanl\u0131 \u00fcretim teknolojisinin h\u0131zla geli\u015fmesiyle, s\u00fcper dubleks paslanmaz \u00e7elik, Denizcilik, kimya ve petrol gibi \u00e7e\u015fitli alanlarda uygulanmaya ba\u015flanm\u0131\u015ft\u0131r. Dubleks paslanmaz \u00e7elik tozunun hassas ve kontrol edilebilir kimyasal bile\u015fimi, bu t\u00fcr bir tozun haz\u0131rlanmas\u0131n\u0131n temeli ve zorlu\u011fudur. Bu makale, \u00fcretim prati\u011fi perspektifinden, istikrarl\u0131 seri \u00fcretim elde etmek i\u00e7in kilit teknolojilerin nas\u0131l a\u015f\u0131laca\u011f\u0131n\u0131 ayr\u0131nt\u0131l\u0131 olarak analiz etmektedir.<\/p>

Dubleks Paslanmaz \u00c7elik (DSS), kar\u015f\u0131la\u015ft\u0131r\u0131labilir hacimde ferrit (\u03b1) ve \u00f6stenit (\u03b3) fraksiyonlar\u0131ndan olu\u015fan \u00e7ok fazl\u0131 bir yap\u0131sal metal malzemedir. Ferritik paslanmaz \u00e7elik ve \u00f6stenitik paslanmaz \u00e7eli\u011fin avantajlar\u0131n\u0131 m\u00fckemmel korozyon direnci, y\u00fcksek mukavemet ve iyi plastisite ile birle\u015ftirir.<\/p>

Tablo 1'de tipik dubleks paslanmaz \u00e7elikler 2205, 2507 ve 2707'nin kimyasal bile\u015fimi ve Tablo 2'de bu tipik paslanmaz \u00e7eliklerin mekanik \u00f6zellikleri g\u00f6sterilmektedir.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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S\u0131n\u0131f<\/td>\nUNS No.<\/td>\nEN No.<\/td>\nC<\/td>\nCr<\/td>\nNi<\/td>\nMo<\/td>\nCu<\/td>\nN<\/td>\n<\/tr>\n
2205<\/td>\nS32205<\/span><\/td>\n1.4462<\/td>\n\u2264<\/span>0.03<\/span><\/td>\n22.0-23.0<\/span><\/td>\n4.5-6.5<\/span><\/td>\n3.0-3.5<\/span><\/td>\n–<\/td>\n0.14-0.20<\/span><\/td>\n<\/tr>\n
2507<\/td>\nS32507<\/span><\/td>\n1.441<\/td>\n\u22640.03<\/span><\/td>\n24.0-26.0<\/span><\/td>\n6.0-8.0<\/span><\/td>\n3.0-5.0<\/span><\/td>\n\u2264<\/span>0.<\/span>5<\/span><\/td>\n0.24-0.32<\/span><\/td>\n<\/tr>\n
2707<\/td>\nS32707<\/span><\/td>\n<\/td>\n\u22640.03<\/td>\n26.0-29.0<\/span><\/td>\n5.5-9.5<\/span><\/td>\n4.0-5.0<\/span><\/td>\n\u2264<\/span>1<\/span>.0<\/span><\/td>\n0.30-0.50<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Tablo 1 2205, 2507, 2707'nin kimyasal bile\u015fimi (a\u011f\u0131rl\u0131k\u00e7a %)<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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<\/td>\nUNS No.<\/td>\nRp0.2\/Mpa(ksi)<\/td>\nRm\/Mpa(ksi)<\/td>\n\u03b4\/%<\/td>\nEN No.<\/td>\nRp0.2\/Mpa(ksi)<\/td>\nRm\/Mpa(ksi)<\/td>\n\u03b4\/%<\/td>\n<\/tr>\n
2205<\/td>\nS32205<\/td>\n450(65)<\/td>\n655(95)<\/td>\n25<\/td>\n1.4462<\/td>\n460(67)<\/td>\n640(93)<\/td>\n25<\/td>\n<\/tr>\n
2507<\/td>\nS32507<\/td>\n550(80)<\/td>\n795(116)<\/td>\n15<\/td>\n1.441<\/td>\n530(77)<\/td>\n730(106)<\/td>\n20<\/td>\n<\/tr>\n
2707<\/td>\nS32707<\/td>\n580(84)<\/td>\n850(124)<\/td>\n25<\/td>\n<\/td>\n570(83)<\/td>\n845(123)<\/td>\n25<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Tablo 2 2205, 2507, 2707'nin mekanik \u00f6zellikleri<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Bunlar aras\u0131nda s\u00fcper dubleks paslanmaz \u00e7elik 2507<\/strong> denizcilik, kimya ve petrol m\u00fchendisli\u011fi uygulamalar\u0131 i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f olup, klor\u00fcr asitleri i\u00e7eren zorlu ortamlarda m\u00fckemmel \u00e7ukurla\u015fma direnci, iyi korozyon direnci ve y\u00fcksek mekanik \u00f6zelliklere sahiptir.

\u015eekil 1, dubleks ve \u00f6stenitik paslanmaz \u00e7eliklerin asetik asit ve farkl\u0131 miktarlarda formik asit kar\u0131\u015f\u0131m\u0131nda kaynama s\u0131cakl\u0131klar\u0131ndaki korozyon h\u0131z\u0131n\u0131n kar\u015f\u0131la\u015ft\u0131rmas\u0131n\u0131 g\u00f6stermektedir. \u015eekil 2, ASTM G482 (%6 FeCl) ile \u00f6l\u00e7\u00fclen kat\u0131 \u00e7\u00f6zelti tavlamas\u0131nda \u00e7e\u015fitli paslanmaz \u00e7eliklerin \u00e7ukur ve \u00e7atlak korozyon direncinin kar\u015f\u0131la\u015ft\u0131rmas\u0131n\u0131 g\u00f6stermektedir3<\/sub>).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Enerji ve \u00e7evre koruma konular\u0131n\u0131n giderek ilerlemesiyle birlikte, gelgit enerjisi \u00fcretim ekipman\u0131ndaki t\u00fcrbinin kabu\u011fu ve kanad\u0131, n\u00fckleer enerji santralindeki vana ve baz\u0131 k\u00fck\u00fcrt giderme cihazlar\u0131ndaki pervane \u00e7o\u011funlukla d\u00f6kme dubleks paslanmaz \u00e7elik kullanmaktad\u0131r. Ancak karma\u015f\u0131k yap\u0131ya sahip baz\u0131 dubleks paslanmaz \u00e7elik d\u00f6k\u00fcmlerin d\u00f6k\u00fcm\u00fc zordur ve bu da geli\u015fimini s\u0131n\u0131rlar.<\/p>

Geleneksel d\u00f6k\u00fcm i\u015flemleriyle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, 3D bask\u0131n\u0131n avantaj\u0131, istenen \u015fekli elde etmek i\u00e7in ekstr\u00fczyon, d\u00f6vme, d\u00f6k\u00fcm ve ikincil i\u015fleme gibi geleneksel \u00fcretim y\u00f6ntemlerini i\u00e7ermeden karma\u015f\u0131k par\u00e7alar\u0131 do\u011frudan tozlardan serbest\u00e7e \u00fcretme yetene\u011fidir ve malzemenin mekanik \u00f6zellikleri d\u00f6k\u00fcm seviyesini kar\u015f\u0131layabilir veya a\u015fabilir.<\/p>

Truer Technology Co, Ltd'nin 2021 y\u0131l\u0131ndan bu yana bir dizi dubleks paslanmaz \u00e7elik tozunun ara\u015ft\u0131rma ve geli\u015ftirmesine ba\u015flad\u0131\u011f\u0131 anla\u015f\u0131lmaktad\u0131r. Bu t\u00fcr dubleks paslanmaz \u00e7elik y\u00fcksek N i\u00e7eri\u011fine ve dar bir bile\u015fim aral\u0131\u011f\u0131na sahiptir ve ala\u015f\u0131mdaki N i\u00e7eri\u011finin do\u011fru ve istikrarl\u0131 bir \u015fekilde nas\u0131l kontrol edilece\u011fi de teknik bir zorluktur.<\/p>

N ala\u015f\u0131m\u0131n\u0131n termodinamik ve kinetik hesaplamalar\u0131na dayanarak, TruerPaslanmaz \u00e7elik tozu RD ekibi, istikrarl\u0131 ve do\u011fru N kontrol\u00fc elde etmek i\u00e7in ayarlanabilir bir N ala\u015f\u0131m kontrol s\u00fcreci form\u00fcle etmi\u015ftir. Truer taraf\u0131ndan \u00fcretilen N i\u00e7eren dubleks paslanmaz \u00e7elik serisinin kontrol seviyesi \u015eekil 3'te g\u00f6sterilmektedir ve t\u00fcm f\u0131r\u0131nlardaki t\u00fcm dubleks paslanmaz \u00e7elik t\u00fcrlerinin N i\u00e7eri\u011fi hedef aral\u0131kta kontrol edilmektedir. 2205'in N i\u00e7eri\u011fi a\u011f\u0131rl\u0131k\u00e7a %0,16~0,19 aras\u0131nda, 2507'nin N i\u00e7eri\u011fi a\u011f\u0131rl\u0131k\u00e7a %0,26~0,30 aras\u0131nda, 2707'nin N i\u00e7eri\u011fi a\u011f\u0131rl\u0131k\u00e7a %0,42~0,46 aras\u0131nda istikrarl\u0131 bir \u015fekilde kontrol edilebilir.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\u015eekil 4, Truer taraf\u0131ndan \u00fcretilen 2507 dubleks paslanmaz \u00e7eli\u011fin farkl\u0131 f\u0131r\u0131nlar\u0131ndaki ana ala\u015f\u0131m elementlerinin de\u011fi\u015fimini g\u00f6stermektedir. \u00c7e\u015fitli ala\u015f\u0131m elementlerinin i\u00e7eri\u011finin farkl\u0131 f\u0131r\u0131nlarda temelde ayn\u0131 oldu\u011funu ve iyi eritme kontrol kabiliyetini g\u00f6sterdi\u011fini g\u00f6stermi\u015ftir.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Bu nedenle ala\u015f\u0131m elementleri kontrol\u00fc i\u00e7in, Truer paslanmaz \u00e7elik tozuRD ekibi veri odakl\u0131 atomizasyon teknolojisi geli\u015ftirdi, kat\u0131la\u015fma s\u0131ras\u0131nda faz ge\u00e7i\u015fi, kat\u0131la\u015fma s\u0131ras\u0131nda termal iletkenli\u011fin de\u011fi\u015fimi ve s\u0131v\u0131 metalin fiziksel \u00f6zellikleri (viskozite, y\u00fczey gerilimi) dahil olmak \u00fczere parametrelerin sim\u00fclasyon hesaplamas\u0131n\u0131 tamamlad\u0131 ve dubleks paslanmaz \u00e7eli\u011fin gaz atomizasyonu i\u00e7in eksiksiz veri deste\u011fi sa\u011flayan tam bir “metal kat\u0131la\u015fma s\u00fcrecinin fiziksel \u00f6zellikleri” seti olu\u015fturdu. 2507 dubleks paslanmaz \u00e7eli\u011fin korelasyon fiziksel \u00f6zelliklerinin sim\u00fclasyon sonu\u00e7lar\u0131 \u015eekil 5-8'de g\u00f6sterilmektedir.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\u015eekil 9, Truer taraf\u0131ndan \u00fcretilen PSD 15-53\u03bcm olan 2507 s\u00fcper dubleks paslanmaz \u00e7elik tozunun SEM morfolojisini g\u00f6stermektedir. Toz iyi bir k\u00fcreselli\u011fe, p\u00fcr\u00fczs\u00fcz bir y\u00fczeye ve az say\u0131da uydu bilyeye sahiptir. Tablo 3, farkl\u0131 kalitelerde dubleks paslanmaz \u00e7elik tozlar\u0131n\u0131n fiziksel \u00f6zelliklerinin kar\u015f\u0131la\u015ft\u0131rmas\u0131n\u0131 g\u00f6stermektedir. Partik\u00fcl boyutu (15-53um) kontrol\u00fcn\u00fcn \u00e7ok kararl\u0131 oldu\u011funu g\u00f6stermi\u015ftir (D10:18-23um, D50:32-36um, D90:52-56um).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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S\u0131n\u0131f<\/td>\nUNS No.<\/td>\nBoyut Da\u011f\u0131l\u0131m\u0131<\/td>\nAk\u0131\u015fkanl\u0131k (s\/50g)<\/td>\nG\u00f6r\u00fcn\u00fcr Yo\u011funluk (g\/cm\u00b3)<\/td>\nMusluk Yo\u011funlu\u011fu (g\/cm\u00b3)<\/td>\n<\/tr>\n
2205<\/td>\nS32205<\/td>\nD10\/um:21,6\nD50\/um:34,7\nD90\/um:54,3<\/td>\n20<\/td>\n4.20<\/td>\n4.73<\/td>\n<\/tr>\n
2507<\/td>\nS32507<\/td>\nD10\/um:20.3\nD50\/um:32,9\nD90\/um:52,4<\/td>\n19.8<\/td>\n4.18<\/td>\n4.7<\/td>\n<\/tr>\n
2707<\/td>\nS32707<\/td>\nD10\/um:20.5\nD50\/um:33,1\nD90\/um:53,5<\/td>\n19.6<\/td>\n4.16<\/td>\n4.68<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Tablo 3 PSD 15-53um olan farkl\u0131 dubleks paslanmaz \u00e7elik tozlar\u0131n\u0131n fiziksel \u00f6zellikleri<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Paslanmaz \u00e7elik tozlar\u0131n\u0131n ara\u015ft\u0131rma ve geli\u015ftirme ekibi, dubleks paslanmaz \u00e7elik tozunun metalografik incelemesini de ger\u00e7ekle\u015ftirmi\u015ftir. \u015eekil 10, PSD 15-53\u03bcm olan 2507 tozundaki tozun a\u015f\u0131nd\u0131rma durumunu g\u00f6stermektedir. \u015eekilden, tozun i\u00e7inde d\u00fczg\u00fcn e\u015f eksenli kristal yap\u0131 oldu\u011fu a\u00e7\u0131k\u00e7a g\u00f6zlemlenebilir.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Truers, bilgisayar destekli ala\u015f\u0131mlama tasar\u0131m\u0131, atmosfer ayarl\u0131 ala\u015f\u0131mlama prosesi, veriye dayal\u0131 \u00f6zelle\u015ftirilmi\u015f gaz atomizasyonu ve di\u011fer entegre kontrol teknolojileri dahil olmak \u00fczere baz\u0131 ara\u015ft\u0131rma ve geli\u015ftirmelere katk\u0131da bulunan seri \u00e7ift fazl\u0131 paslanmaz \u00e7elik parti ve istikrarl\u0131 \u00fcretimi ba\u015far\u0131yla ger\u00e7ekle\u015ftirdi.<\/p>

Truer, nikel bazl\u0131 s\u00fcper ala\u015f\u0131m Inconel 738LC, CMSX-4, Haynes 230, Hastelloy B, Monel 400, BNi-7, NiCrAlY gibi bir dizi \u00fcst d\u00fczey toz \u00fcr\u00fcn geli\u015ftirmi\u015f ve \u00fcretmi\u015ftir, Nitinol NiTi50, Invar 36, Co bazl\u0131 s\u00fcper ala\u015f\u0131m Triballoy T800, Haynes 188 ve y\u00fcksek entropili ala\u015f\u0131m FeCoCrNiMn, AlCoCrFeNi, FeCoNiCrTi, WMoTaNbZr, FeCoNiCrV, CoCrNi vb.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\u015eimdi \u0130leti\u015fim<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Duplex stainless steel powder 2205, 2507 & 2707 With the rapid development of additive manufacturing technology represented by 3D printing, super duplex stainless-steel has begun to be applied in various fields such as Marine, chemical and petroleum. The precise and controllable chemical composition of duplex stainless-steel powder is the basis and difficulty of the preparation […]<\/p>\n","protected":false},"author":5,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"no-sidebar","site-content-layout":"page-builder","ast-site-content-layout":"full-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"folder":[],"class_list":["post-7510","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/am-material.com\/tr\/wp-json\/wp\/v2\/pages\/7510","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/am-material.com\/tr\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/am-material.com\/tr\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/am-material.com\/tr\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/am-material.com\/tr\/wp-json\/wp\/v2\/comments?post=7510"}],"version-history":[{"count":4,"href":"https:\/\/am-material.com\/tr\/wp-json\/wp\/v2\/pages\/7510\/revisions"}],"predecessor-version":[{"id":7521,"href":"https:\/\/am-material.com\/tr\/wp-json\/wp\/v2\/pages\/7510\/revisions\/7521"}],"wp:attachment":[{"href":"https:\/\/am-material.com\/tr\/wp-json\/wp\/v2\/media?parent=7510"}],"wp:term":[{"taxonomy":"folder","embeddable":true,"href":"https:\/\/am-material.com\/tr\/wp-json\/wp\/v2\/folder?post=7510"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}